{ "revision": "Mechanical H / PCB G", "scope": "OpenCascade digital solid geometry and bounded envelope checks only", "physical_testing_performed": false, "production_release": "HOLD", "source_sha256": { "scripts/industrial_rev_h.py": "f658e19636ba52d21b3dc3fc30591962924d5df2ef1ce49080c02244ada59a2f", "mechanical/full-assembly.FCStd": "9e862f5d0262f2ef37f1228beefb295c7284694cee4e2b80fb9a96fa132c2cf8", "mechanical/assembly-view.json": "060be17e23d76e8ef2c0d81955bc418fef585fe2a5f7d259d4b399431ab0d198", "hardware/tracker.kicad_pcb": "8d45bb276e46e6a46ab5301c621b9f0f41257adda632ddf8652c2256c0add345" }, "geometry": [ { "name": "Lower_shell", "volume_mm3": 41765.31, "area_mm2": 38060.82, "valid": true, "solids": 1, "bounds_mm": [ 132.0, 90.0, 17.0 ] }, { "name": "Upper_shell", "volume_mm3": 41037.9, "area_mm2": 36558.66, "valid": true, "solids": 1, "bounds_mm": [ 132.0, 90.0, 29.1 ] }, { "name": "Status_pipe", "volume_mm3": 111.08, "area_mm2": 204.33, "valid": true, "solids": 1, "bounds_mm": [ 3.8, 3.796, 23.8 ] }, { "name": "Status_bezel", "volume_mm3": 48.44, "area_mm2": 220.94, "valid": true, "solids": 1, "bounds_mm": [ 19.597, 5.6, 0.5 ] }, { "name": "Field_boot", "volume_mm3": 1869.13, "area_mm2": 2196.12, "valid": true, "solids": 1, "bounds_mm": [ 18.2, 20.6, 18.4 ] }, { "name": "Power_boot", "volume_mm3": 1825.43, "area_mm2": 1844.54, "valid": true, "solids": 1, "bounds_mm": [ 18.6, 17.0, 17.6 ] }, { "name": "USB_bezel", "volume_mm3": 324.58, "area_mm2": 665.52, "valid": true, "solids": 1, "bounds_mm": [ 19.6, 4.6, 11.6 ] }, { "name": "Mounting_plate", "volume_mm3": 18617.13, "area_mm2": 16910.23, "valid": true, "solids": 1, "bounds_mm": [ 156.0, 56.0, 2.4 ] }, { "name": "Foot_1", "volume_mm3": 93.17, "area_mm2": 163.81, "valid": true, "solids": 1, "bounds_mm": [ 11.597, 5.6, 1.6 ] }, { "name": "Foot_2", "volume_mm3": 93.17, "area_mm2": 163.81, "valid": true, "solids": 1, "bounds_mm": [ 11.597, 5.6, 1.6 ] }, { "name": "Foot_3", "volume_mm3": 93.17, "area_mm2": 163.81, "valid": true, "solids": 1, "bounds_mm": [ 11.597, 5.6, 1.6 ] }, { "name": "Foot_4", "volume_mm3": 93.17, "area_mm2": 163.81, "valid": true, "solids": 1, "bounds_mm": [ 11.597, 5.6, 1.6 ] }, { "name": "Battery_strap_1", "volume_mm3": 61.42, "area_mm2": 522.05, "valid": true, "solids": 1, "bounds_mm": [ 19.78, 4.0, 19.8 ] }, { "name": "Battery_strap_2", "volume_mm3": 61.42, "area_mm2": 522.05, "valid": true, "solids": 1, "bounds_mm": [ 19.78, 4.0, 19.8 ] } ], "checks": [ { "name": "Lower_shell valid single solid", "status": "PASS" }, { "name": "Upper_shell valid single solid", "status": "PASS" }, { "name": "Status_pipe valid single solid", "status": "PASS" }, { "name": "Status_bezel valid single solid", "status": "PASS" }, { "name": "Field_boot valid single solid", "status": "PASS" }, { "name": "Power_boot valid single solid", "status": "PASS" }, { "name": "USB_bezel valid single solid", "status": "PASS" }, { "name": "Mounting_plate valid single solid", "status": "PASS" }, { "name": "Foot_1 valid single solid", "status": "PASS" }, { "name": "Foot_2 valid single solid", "status": "PASS" }, { "name": "Foot_3 valid single solid", "status": "PASS" }, { "name": "Foot_4 valid single solid", "status": "PASS" }, { "name": "Battery_strap_1 valid single solid", "status": "PASS" }, { "name": "Battery_strap_2 valid single solid", "status": "PASS" }, { "name": "New mechanical parts versus all original component, plug and harness solids", "status": "PASS", "pairs": 2688, "collisions": [] }, { "name": "New part-to-part interference", "status": "PASS", "pairs": 91, "collisions": [] }, { "name": "USB body insertion gauge 14 x 7.5 mm", "status": "PASS", "collisions": [], "scope": "Gauge is a design requirement, not a supplier-approved cable" }, { "name": "Protected battery envelope +0.5 mm diameter/length sensitivity", "status": "PASS", "cases": [ { "pack_growth_mm": 0, "collisions": [] }, { "pack_growth_mm": 0.3, "collisions": [] }, { "pack_growth_mm": 0.5, "collisions": [] } ] }, { "name": "Eight upper-shell registration tolerance corners", "status": "PASS", "collisions": [], "scope": "Exploratory \u00b10.2 XY mm; 0 / +0.2 Z mm above hard stop; excludes supplier dimensional stack-up" }, { "name": "Vertical cap removal path", "status": "PASS", "collisions": [] }, { "name": "LED-to-lightpipe axial air gap", "status": "PASS", "gap_mm": 0.5 }, { "name": "Unchanged PCB mounting coordinates and Z", "status": "PASS", "coordinates_mm": [ [ 12, 43 ], [ 94, 11 ], [ 12, 73 ], [ 94, 73 ] ], "pcb_bottom_z_mm": 6.4, "pcb_top_z_mm": 8.0 }, { "name": "Revised power and VH battery wires versus unrelated electronics", "status": "PASS", "collisions": [] }, { "name": "Revised power and battery wire separation", "status": "PASS", "collisions": [] }, { "name": "VH battery wire bend and insulation envelope", "status": "PASS", "routes": [ { "name": "Battery_1", "radius_mm": 0.9, "length_mm": 107.4, "minimum_centerline_bend_radius_mm": 4.465 }, { "name": "Battery_2", "radius_mm": 0.9, "length_mm": 94.9, "minimum_centerline_bend_radius_mm": 4.465 }, { "name": "Battery_3", "radius_mm": 0.9, "length_mm": 82.5, "minimum_centerline_bend_radius_mm": 4.465 }, { "name": "Battery_4", "radius_mm": 0.9, "length_mm": 70.0, "minimum_centerline_bend_radius_mm": 4.465 } ] } ], "summary": { "passed": 25, "failed": 0, "mechanical_electronics_pairs": 2688 }, "remaining": [ "Physical fit, USB cable insertion and tool access", "Qualified pack, connector, cable and fastener drawings", "Battery strap retention, vibration, drop and harness pull", "Optical brightness and light leakage", "Enclosed charging / radio temperature and touch temperature", "RF detuning, GNSS performance and EMC in new enclosure", "Molder DFM: draft, ribs, bosses, shutoffs, resin, shrink, gates and sink", "Cosmetic texture, color, scratch, sweat/cleaner and UV durability", "Ingress qualification if a future sealed variant is required" ] }